Replacing the spigots with after-market plugs, is hard to do on the 650 engine because of frame interference. ... AIS Removal / Plugging . **TAP FOR MORE INFO AND MODEL COMPATIBILITY** . With stock, highly baffled exhaust systems, it's … 650 V-Star Installation Guide Congratulations on your purchase of The KJS System Revised: June; 2015 ... Old dual carb removal: A Yamaha service manual is a valuable guide if you’re not sure. I've drilled holes in the baffles but I'm looking to completely remove them. 126. Save yourself the trouble and just use your Dremel and a fiberglass cut off wheel and cut off the heads of the screws. AIS Removal Expansion Plugs VStar 650, V Star 1100 & 1999-2003 Road Stars: Click Above Image for Larger Version. close Quantity in Basket: None Code: MAX_AIS_PLUG Price:$15.00 : Quantity: AIS Removal Expansion Plugs These plugs provide a removal safer option for plugging the holes left behind during the AIS removal process. Jack Phelps' Pages : A.I.S.Removal. 1100 AIS Removal: I took the plunge by: John A. Klopfenstein - ISRA#4136 After reading several threads about the subject on the ISRA Forum and talking to the service manager at the dealership where I purchased my bike, I finally decided to tackle the job of removing the Air Induction System from my 2001 V-Star 1100 Classic. The V-Star line of motorcycles produced under Yamaha is a popular range of "Harley-Davidson clone" cruiser motorcycles. I searched on U TUBE to see some videos of AIS removal,don't bother. This is where the new '07 V-STAR 650 Custom comes in. Rocker Arm and Camshaft Installation. This information Yamaha V Star 650 Ais Removal, Article Yamaha V Star 650 Ais Removal, New Yamaha V Star 650 Ais Removal Visit the V-Star Ram Air Modification website for AIS disabling, starter painting, and other FREE tips and modifications for your motorcycle. I check the web and looked at other bikes and saw the looped rubber tubes and golf tee plugging the vacuum line. Remove the shifter side forward controls for better access. Rocker Arm and Camshaft Removal. Rejetting your Yamaha V Star 650 motorcycle is a fairly simple task that can be accomplished in a single afternoon. Remove the 2 Phillips screws to the left of the inside unit. AIS (Air Injection System) The AIS injects air into the exhaust chambers as a means of burning excess fuel when the bike is decelerating. Now you will have the empty canister housing. Use Hi-Temp RTV applied to a 10mmx25 bolt. How to replace the Stator or Pick-up coil on a V-Star 650 by Steve (Kam1kaz3) ... (Ais) 5-1. V-Star 1100 Wiki Knowledge Base "The wKB" V-Star 1100 Wiki Knowledge Base More. 199. I have a 2006 vstar 650 classic that needs a bigger bark. Remove the clamps holding the vacuum hose that holds the tubing together and remove all tubing from the motor. Below are 2 different step by step procedure documents to help make the job easier. Quick guide to removing the Air Induction System from your Yamaha Dragstar XVS650A Classic - Can be applied to other versions of this bike. ... (AIS) air induction system and is no longer needed and can be eliminated. Email a picture of your V-Star 650 after you install the Ram Air Intake. Tap the hose with a screw driver and hammer to make sure it is loose. Yamaha Star AIS Removal Kits : AIS Removal Kit "A MUST HAVE when installing Aftermarket Pipes" The stock Air Induction System (AIS) will create a backfire while driving by introducing fresh air into the hot exhaust stream, especially during deceleration. This will make a difference in performance and also will 202. Finally, plug the holes in the spigots attached to the cylinder heads. We hope to improve the motorcycle experience for V-Star and Dragstar riders. 125. The guys over @ West Texas Outlaw Customs have put together a V-Star 650 AIS Removal How-To. Air Injection. Air Induction System Inspection. Removing Yamaha V Star 1100 Custom Ais System You 2008 Europe Market Yamaha Wr250x R Ais O2 And Ecu Hacking Wr250r Ais Removal Diy Why Remove And What It Does You 650 Cc D Kamoklr Vapor Recovery And Ais Removal … ... 2 v-star (47 pages) Motorcycle YAMAHA XVS650A Owner's Manual. AIS Removal. Tap the hose with a screw driver and hammer to make sure it is loose. The $4,500 is what we got out of the "Harley trailer" we sold the week before. The PAIR / AIS / SAS removal kits by SmartMoto will eliminate the secondary air injection system from your motorcycle completely. Loosen all the allen head bolts in the engine cases and remove the brackets holding the tubing in place. These valve temporarily close the slow air jet passage, which instantly creates a richer mixture, solving … With stock, highly baffled exhaust systems, it's not very obvious. Air Cut-Off Valve. Yamaha motorcycle service manual (422 pages), Manual will be automatically added to "My Manuals", Chapter 3. Vstar 1100 AIS Removal (5 Minutes or Less) This is a how to remove your Yamaha Vstar 1100 AIS system in 5 minutes or less. AIS Removal Kit "A MUST HAVE when installing Aftermarket Pipes" The stock Air Induction System (AIS) will create a backfire while driving by introducing fresh air into the hot exhaust stream, especially during deceleration. Use a 6mm socket and extension to loosen the hose clamp on the front and rear cylinders where the tubing connects. Now you can just use your Dremel and a fiberglass cut off wheel and cut off the screws close to the frame.  Then can use the Dremel to grind the leftover screw down flush and paint for a totally stealthy appearance.  Loosen all the allen head bolts in the engine cases and remove the brackets holding the tubing in place. The V-Star 650 lineup is particularly popular due to the lower cost as compared to their larger displacement siblings. Used to prevent after burn (backfire) generated by a lean fuel mixture when throttle is closed during deceleration. Tubing Removal. 199. Each product is tested and developed for the listed models. I tried this and did not like it. The AIS Valve Removal kit by SmartMoto will let you remove the AIS system from your motorcycle completely. 200. Saved by Chrono. 1. There is a great deal of talk among Star owners about removal or disabling of the A.I.S. The instructions were clear and easy to follow. Remove the 3 allen head bolts holding the outside case of the canister.Â. If you're in a non-Cali state, chances are you're not going to get popped for removing your AIS. Which can be found here: http://www.youtube.com/watch?v=0z4neTlt5q0Quick guide to removing the … V Star 650 AIS Removal By Lynx, on October 20th, 2009 The AIS or Air Induction System on the Yamaha V Star 650 is designed to dilute the exhaust stream with fresh air to help burn unburned or incompletely burned fuel so the bike can pass emissions tests. Allow the Hi- Temp  RTV a 24 hour time period to completely cure. 129. The V star is a V-twin motorcycle that provides loads of power, but some enthusiasts are always looking for a bit larger "kick in the pants." Please Purchase - Not Pirate - Thank You The housing will then slip right off the mounting screws. These things were installed at the factory with a very good lock-tite. Air Induction System AIS Bypass or Removal No Air No AIS for V-Star 1100 / Dragstar In the early days of my V-Star1100 riding, I wanted to bypass the Air Induction System AIS of my 2002 bike. Follow the instructions they give you be patient you don't need to use a giant hammer. I used a small For v-star 650 riders, removing baffles? I saw these AIS plugs on Amazon for my 2001 v star 1100 clicked on buy now and they showed up with in 3 days. V Star 650 AIS Removal; V Star 650 Neutral Switch Oil Leak Fix; V Star 650 pickup coil and stator replacement; V Star 650 Spline Lube; Ruidoso Golden Aspen Rally 2009; Tillamook Air Museum – Engines; Give me fuel give me fire; Zion Ponderosa Ranch; Popping the Question; Day 10 – Tulsa Zoo (3): Birds; Vaughn, NM; Road Trip !! Rocker Arm and Camshaft Inspection. Tubing Removal. Actually, once I started (Air Induction System).This is an emissions control system that allows air to be drawn into the exhaust downstream of the cylinder head to ignite unburnt fuel vapor.This may cause some popping or backfiring, especially on deceleration. I have now done a better version!! V Star 650 Air Cut-Off Valves. Tap on the end of your screw driver to loosen these up a bit before you attempt to turn them. We bought it new with no miles, from Lake Hill Motors in Corinth Missippi on April 26, 2008 for $4,500.00 total. Periodic Inspections and Adjustments, Periodic Maintenance/Lubrication Intervals, Throttle Position Sensor (Tps) Inspection, Motorcycle Yamaha xvs650 Supplementary Service Manual, Motorcycle Yamaha V-star XVS65V Owner's Manual, Motorcycle Yamaha V-star XVS650S Owner's Manual, Motorcycle Yamaha V-star XVS65X Owner's Manual, Motorcycle Yamaha XVS650KC Owner's Manual, Motorcycle Yamaha XVS650AK 1997 Service Manual, Motorcycle Yamaha XVS650 ’97 Supplementary Service Manual, Motorcycle Yamaha XVS650H 2016 Owner's Manual, Motorcycle Yamaha XVS6501997 Service Manual, Motorcycle Yamaha XVS13AWC Service Manual. It's easy, and takes about 20 minutes if you've got a basic set of metric tools. You can also replace the motor mount with a right side mount for about $6.00 and even looks better. 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System from your motorcycle completely it 's not very obvious 650 lineup is particularly due.

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